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Controls Engineer

CES/AWS is looking for a Controls Engineer for an Automotive Manufacturing client in Napoleon, OH.

📍 Location: Napoleon, OH
💲 Pay Rate: $37.50 – $48.00 per hour (DOE)
🕒 Schedule: 2nd Shift | 4:00 PM – 12:00 AM | Monday–Friday
Contract-to-Hire position

About the Role

We are seeking a Controls Engineer to join a leading manufacturing company in the automotive industry. This role is based at a high-volume assembly facility supporting well-known vehicle products. The ideal candidate will bring strong experience in controls engineering, troubleshooting, and process improvement within a fast-paced manufacturing environment.

Responsibilities

  • Review PLC logic and debug for proper function, error-proofing, and data collection.

  • Lead root cause investigations and eliminate downtime issues.

  • Participate in lean manufacturing initiatives (value-add, error-proof, visual factory, Kanban flow).

  • Review and approve electrical/controls schematics, BOMs, and mechanical drawings.

  • Co-develop inspection criteria, gage requirements, and control documentation.

  • Support problem-solving activities (7 Step, Error-Proofing, Fishbone, 5 Why, etc.).

  • Lead continuous improvement programs and cost savings initiatives (VA/VE, MCM).

  • Develop PFMEAs, operator instructions, control plans, and process flow charts.

  • Collaborate with quality and equipment vendors to ensure robust design, installation, and operation.

  • Maintain a clean, safe, and organized work environment.

Qualifications

  • 3+ years of Controls Engineering experience in manufacturing/assembly.

  • Strong electrical and mechanical troubleshooting skills.

  • Proficiency with RSLogix 5000 and RSLinx (required).

  • Experience with fastener torque systems (preferred).

  • Familiarity with lift assists, pneumatics, barcode scanners, RFID readers, and safety equipment.

  • Skilled in PFMEA development, control documentation, and process flow design.

  • Working knowledge of gage and layout procedures.

  • Proficiency with MS Office Suite, AutoCAD, and VisView.

  • Strong organizational, communication, leadership, and problem-solving skills.

  • Ability to work extended hours, weekends, and support multiple shifts as needed.

🔹 This is a great opportunity to grow your career in a well-established automotive manufacturing environment while contributing to the success of high-profile product lines.

If interested please apply or send your resume to [email protected]

CESGUS